2.2 -
1
2
3
4
5
6
7
8
 Parts catalogue
 Important
Bold reference numbers in this section identify parts not shown in the figures alongside the text, but which can be found in the exploded view diagram.
Removal of the oil cooler
 
Loosen the nuts on the unions (A) and detach the oil cooler supply (6) and return (5) hoses from the connection fittings (7).
Rotate the oil cooler (1) forwards to prevent the oil from flowing out.
Check the condition of two O-rings at each hose connection.
Loosen the nuts on unions (B) and detach the delivery (6) and return (5) hoses from the engine.
You can now remove the connection fittings (7) for connecting the hoses to the engine.
Check the condition of the aluminium sealing washers (8) and renew them if necessary.
Loosen the bolt (4) and recover the spacer (3) and the rubber mounting (2).
Slide the oil cooler (1) off the pins of the front subframe, towards the left-hand side of the motorcycle.
Remove the connection fittings (7) on the oil cooler, check the condition of the sealing washers (8) and renew if necessary.
Remove the rubber mountings (2); check their condition and renew if necessary.
To remove the hoses (5) and (6), free them from the guides (C).
 Notes
The oil cooler can be removed complete with its hoses.
Oil cooler inspection
Visually inspect the cooler.
Renew the cooler at any sign of damage or leaks.
Refitting the oil cooler
Fit the rubber mountings (2) on the horizontal cylinder head and tighten to the specified torque (Sect. C 3, Frame torque settings).
Fit the sealing washer (8) on the connection fitting (7).
The sealing washer must be installed on the side of the nipple with the smaller diameter thread with the square edge side facing the oil cooler.
Apply threadlocker to the thread of the connection fitting (7) that is screwed into the oil cooler.
Insert the connection fitting (7) with the sealing washer (8) in the supply port or return port and tighten to the specified torque (Sect. C 3, Frame torque settings) while restraining the hex nut of the oil cooler.
 Notes
Lubricate the threads of the fittingss (5) and (6) and O-rings (D) with engine oil.
Fit the hoses (5) and (6) on the fittings (7) without inserting the O-rings.
Screw the nuts (G) fully on to the connection fittings by hand.
 Warning
To avoid pinching the O-rings, do not push the hose into the connection fitting. The O-rings should only be inserted in the connection fitting by tightening the nut (G).
Tighten the nuts (G) to the specified torque (Sect. C 3, Frame torque settings) while counterholding the flats on the connection fittings (7).
Position the oil cooler (1) in correspondence with the rubber mountings (2) fitted previously and secure it with the collars (3) and bolts (4).
Tighten the oil cooler retaining bolts (4) to the specified torque (Sect. C 3, Frame torque settings).
Locate the hoses (5) and (6) in the guides (C).